Intangiriro
Mu nganda zigezweho zihindura inganda, neza kandi neza nibintu bibiri byingenzi bigena ubuziranenge bwibicuruzwa no guhangana. Mu mashini nyinshi zikoreshwa mugukora firime yidirishya, Window Film Slitter igira uruhare rukomeye. Irashinzwe gukata ibinini binini byerekana idirishya rya firime mumirongo migari yubugari bwifuzwa, kwemeza ko buri gice cyujuje ubunini nubuziranenge. Gusobanukirwa uburyo iyi mashini ikora itanga ubushishozi mubikorwa byumusaruro, ifasha abashinzwe gutanga amasoko gufata ibyemezo byishoramari byuzuye, kandi bigafasha ababikora kunoza umusaruro mugihe bakomeza ubuziranenge buhoraho.
Isabwa rya firime yububiko, ibinyabiziga, n’umutekano byiyongereye cyane, ibyo bigatuma hakenerwa ibikoresho byo hejuru -. Window Film Slitter ikomatanya ubuhanga bwuzuye, sisitemu yo kugenzura igezweho, hamwe nubushakashatsi buhamye bwo gutanga imyenda imwe, inenge - yubusa. Iyi ngingo isobanura mu buryo burambuye ihame ryakazi, ibice, imigendekere yimikorere, nibintu byiza bigira ingaruka kumikorere.
I. Incamake ya Window Film Slitter
1. Ibisobanuro n'imikorere
Window Film Slitter ni imashini yihariye yo guhindura igenewe gukata ibice binini bya firime ya idirishya mubice byinshi bito. Ikora ibikorwa birebire byo gukata hamwe nibisobanuro bihanitse, byemeza ko imizingo yanyuma ifite impande zoroshye, impagarara zihoraho, nubunini nyabwo. Iyi nzira ningirakamaro kubikorwa byo hasi, nka lamination, gupakira, cyangwa kugurisha mu buryo butaziguye.
Ubusanzwe igitereko cyinjijwe mubikorwa cyangwa kurangiza, bigashyirwa nyuma yo gukuramo firime, gutwikira, cyangwa ibikoresho byo kumurika. Iremeza ko ibicuruzwa bya firime byanyuma bitangwa mubugari bwakoreshwa, byiteguye gukwirakwizwa cyangwa gutunganywa neza.
2. Ibyingenzi byingenzi bigize Window Film Slitter
Filime igezweho ya Window ya Slitter igizwe na sisitemu nyinshi zahujwe zikorana kugirango zibungabunge umutekano nukuri mubikorwa byose:
Sisitemu yo gukuramo: Ifata ibihangano bya firime kandi ikabigaburira muri mashini hamwe nuburemere bugenzurwa. Bifite ibikoresho bya pneumatike na feri ya tension, iyi sisitemu ituma ibyokurya bya firime byoroha, bikabyimba - kubuntu.
Igice cyo gucamo: Umutima wimashini, aho ibyuma bizunguruka cyangwa urwembe bikora gukata birebire. Ubwoko bwicyuma buterwa nibikoresho bya firime, ubunini, no gukata neza ibisabwa.
Igice cyo gusubiza inyuma: Ongera uhindure firime zicye kuri cores nshya. Moderi igezweho ikoresha ibiri - shaft cyangwa tarret rewinders kugirango bihindurwe byihuse.
Kugenzura Impagarara hamwe na Sensors: Kurikirana firime ya firime no guhuza impande mugihe nyacyo -, kugumana ituze mugihe kinini - ibikorwa byihuta.
Buri kimwe muri ibyo bice kigira uruhare muri rusange no gukora neza muri Window Film Slitter.
II. Ihame ry'ibanze
1. Kugaburira firime no kugenzura amakimbirane
Inzira itangirira kumutwe utabishaka, aho umuzingo munini wa firime ya firime ushyirwa hanyuma ukagaburirwa. Kugenzura amakimbirane ni ngombwa hano - impagarara nyinshi zirashobora kurambura cyangwa guhindura firime, mugihe bike cyane bishobora gutera iminkanyari no kudahuza.
Amashusho agezweho ya Window ya firime ikoresha ifunze - sisitemu yo kugenzura ibintu hamwe na selile yimitwaro hamwe na sensor sensor. Sisitemu ihita ihindura torque kugirango igumane impagarara zihoraho muburebure bwa firime. Impagarara zihamye zemeza ko gukata ibyuma bikora kimwe nubuso bwa firime, bikabyara impande nziza.
2. Uburyo bwo Gutobora neza
Igice cyo gutemagura gikora ibikorwa nyamukuru byo gukata. Hariho uburyo bubiri bwingenzi bwo gutemagura:
Urwembe: Harimo ibyuma bihagaze byashyizwe kumurongo. Byiza kuri firime yoroheje nka PET cyangwa idirishya rya firime, itanga gukata cyane kandi bisukuye.
Gukata Icyuma: Koresha uruziga ruzunguruka ruzenguruka muri firime. Birakwiriye kubyimbye cyangwa byinshi - firime yerekana imbaraga zisaba imbaraga zo guca hejuru.
Filime inyura kumurongo wibyuma bihagaze neza ukurikije ubugari bwifuzwa. Ukuri guhuza guhuza no gutandukanya icyuho bigena ubworoherane bwuruhande rwa firime. Idirishya ryambere rya Window Filime ikoresha sisitemu ya micrometric blade sisitemu cyangwa servo - itwara ibyuma kugirango igere kuri ± 0.1 mm.
3. Gusubiramo no Guhuza
Nyuma yo gukata, imirongo ya firime yimuka yimukira mubice bisubiza inyuma, aho bikomeretsa kuri cores imwe. Igice cyo gusubiza inyuma kigomba gukomeza umuvuduko ukabije hamwe nu muriro uringaniye kugirango wirinde guhindagurika hagati yizingo. Ibyuma bifata ibyuma bikurikirana bikurikirana guhuza firime, guhindura inzira ihindagurika kugirango harebwe no kuzunguruka.
Imashini zimwe zikoresha sisitemu ebyiri yo gusubiza inyuma, ituma umuzingo umwe usimburwa mugihe indi ikomeza guhindagurika. Igishushanyo kigabanya igihe cyo hasi kandi kongerera umusaruro umusaruro, bigatuma biba byiza kuri - nini ya firime ihinduka.
III. Ubwoko bwa Window Filime Ibishushanyo
1. Igitabo nigitabo cyikora
Intoki za Window Filime Slitters yoroshye muburyo, bisaba abashoramari guhindura impagarara, umwanya wicyuma, hamwe nimpinduka zintoki. Nibiciro - bikora neza kandi bikwiranye nicyiciro gito - cyangwa umusaruro wabigenewe.
Ibinyuranyo, Automatic Window Film Slitters ihuza sisitemu ya PLC (Programmable Logic Controller) sisitemu, moteri ya servo, no gukoraho - ecran ya ecran. Abakoresha barashobora kwinjiza ibipimo byimibare, kandi sisitemu ihinduka mu buryo bwikora. Moderi yikora igera kubisobanuro bihanitse, imikorere yihuse, no kugabanya imbaraga zumurimo - byiza kubikorwa rusange.
2. Kunyerera hejuru yubuso hagati
Uburyo bwo guhinduranya firime busobanura kandi imiterere yimashini:
Kugaragara. Nibyiza kuri firime zoroshye kandi zoroshye.
Hagati: Buri muzingo ukomerekejwe nigiti cyacyo, cyiza kuri firime nini cyangwa nyinshi zamadirishya zisaba impagarara zikomeye.
Guhitamo uburyo bwiza bwo gutemba biterwa nubunini bwa firime, gukomera, nibisabwa byihuta.
3. Sisitemu ebyiri zo gusubiza hamwe na Turret Rewinder Sisitemu
Kubyara umusaruro uhoraho, rewinders irakoreshwa cyane. Iyo igice kimwe cyumuzingo cyuzuye, tarret ihita izunguruka kugirango itangire guhinduranya ikurikira, kugabanya igihe. Iyi mikorere izamura umusaruro kandi itanga impinduka nziza hagati yicyiciro.
IV. Ibintu bigira ingaruka nziza
1. Ibikoresho bya firime
Ibikoresho bitandukanye byamadirishya - PET, PVC, Nano Ceramic, cyangwa ibyuma byapanze - bifite imbaraga zidasanzwe, elastique, nibiranga ubuso. Window Film Slitter igomba guhindurwa ukurikije iyi miterere yumubiri. Kurugero, anti - gushushanya firime isaba guhagarika umutima no kugabanya umuvuduko muke kugirango wirinde kwangirika kwubutaka.
Byongeye kandi, amashanyarazi ahamye arashobora kwiyubaka mugihe cyo gutemba, gukurura umukungugu cyangwa gutera firime. Kurandura ibintu cyangwa utubari twa ionizing akenshi bishyirwa hafi yicyiciro kugirango ugabanye amafaranga kandi ugumane isuku ya firime.
2. Ubwiza bwa Blade no Kubungabunga
Icyuma gikarishye kigena neza ubwiza bwaciwe. Icyuma kijimye gishobora gutanyagura cyangwa kugoreka impande za firime, bigatera ubugari cyangwa ubugari butaringaniye. Kubwibyo, kugenzura ibyuma bisanzwe, gusukura, no kubisimbuza ni ngombwa.
Bimwe murwego rwo hejuru - kurangiza Window Film Slitters ikoresha tungsten karbide cyangwa ceramic blade itanga igihe kirekire kandi ikarishye. Sisitemu yimikorere ya sisitemu irashobora kandi kugabanya igihe cyo gushiraho no gukomeza umuvuduko umwe.
3. Calibration yimashini nubuhanga bwa Operator
Ihinduranya ryimashini ikwiye ituma guhuza icyuma, kuringaniza impagarara, no guhagarara bizakomeza kuba ukuri. Ndetse no kudahuza gato bishobora kuvamo ubugari gutandukana cyangwa kuzunguruka. Abakora ubuhanga bafite uruhare runini - basobanura ibitekerezo bya sensor, byiza - guhuza ibipimo byerekana impagarara, kandi bakamenya kunyeganyega bidasanzwe cyangwa urusaku rwerekana amakosa ashobora kuba.
V. Kuzamura imikorere no gukora
1. Kwishyira hamwe hamwe na Automation hamwe no kugenzura Digital
Amashusho agezweho ya Window Film Slitters igenda ihuzwa nubuhanga bwikora. Sisitemu ishingiye kuri PLC - igenzura ibyiciro byose byo gutembera no gusubiza inyuma, mugihe moteri ya servo yemeza guhuza neza hagati yimashini.
Igenzura rya digitale ryerekana nyabyo - igihe cyigihe, umwanya wicyuma, hamwe nuburebure bwamakuru. Imashini zimwe zateye imbere zirimo Inganda 4.0 ibiranga - nko gukurikirana kure, gufata amakuru yumusaruro, hamwe no kumenyesha ibyateganijwe - byemerera ababikora gukurikirana imikorere no kunoza imikorere.
2. Kubungabunga no Kwitoza Umutekano
Kubungabunga buri gihe byongerera igihe cyibikoresho byombi byamashanyarazi. Ibi birimo gusiga amavuta yimuka, kugenzura ibyuma, guhanagura ibizunguruka, no kugenzura kalibrasi.
Umutekano nawo ni ingenzi mubikorwa byo gufata amashusho. Imashini zifite ibikoresho byo gufunga, buto yo guhagarika byihutirwa, hamwe na sisitemu zo gukingira birenze. Abakoresha bagomba gutozwa gukurikiza uburyo bwo gufata neza umutekano, cyane cyane iyo bahinduye ibyuma cyangwa ingirangingo.
3. Ubwishingizi bufite ireme no kongera umusaruro
Kugirango ubungabunge ubuziranenge bwibicuruzwa, ababikora akenshi bashyira mubikorwa sisitemu yo kugenzura ubuziranenge. Izi sisitemu zikurikirana ubugari, ubwiza bwuruhande, hamwe na firime mugihe gikwiye.
Kunoza umusaruro byibanda kuringaniza umuvuduko nukuri. Mugihe umuvuduko wihuse utezimbere ibicuruzwa, kwihuta gukabije birashobora gutera ubushyuhe cyangwa firime kunyerera. Idirishya ryuzuye rya Window Film Slitter itanga imikorere myiza kandi yizewe, kugabanya imyanda nigipimo cyo gukora.
Umwanzuro
Window Film Slitter ihagaze kumutima wibikorwa bya firime. Ihame ryakazi ryayo - kuva kugenzura neza kugabanura kugeza gukata no guhindagura - bigira uruhare runini mubicuruzwa byanyuma, uburinganire, nagaciro kisoko. Mugusobanukirwa imikorere yimashini, abashinzwe gutanga amasoko barashobora gusuzuma ibikoresho bishingiye kubwukuri, urwego rwimikorere, hamwe nibikorwa bihamye, bakemeza ko bahitamo icyuma gikwiranye nubunini bwabo.
Iriba - ryakozwe na Window Film Slitter ntabwo yongera umusaruro gusa ahubwo inemeza ubuziranenge burigihe kuri buri muzingo wakozwe. Hamwe niterambere rihoraho ryokoresha mudasobwa hamwe nubuhanga bwo kugenzura ubwenge, ubutaha - ibisekuruza byateganijwe biteganijwe gutanga ibisobanuro birambuye, kugabanya ingufu zikoreshwa, hamwe nigiciro cyiza -. Ku bakora inganda zigezweho zigamije gukomeza guhatana, kumenya amahame n'imikorere y'ibikoresho byo gutemagura ntabwo ari ibintu bya tekiniki gusa - ni inyungu zifatika mubikorwa bya firime byihuta cyane.